How to achieve efficient spray or atomization dust removal through pressurized water spray wet dust collector?

In the field of industrial dust removal, LQ-WPG Horizontal spray cabinet is an efficient pressurized water spray wet dust collector. Its core working principle is to achieve effective purification of dust-containing gas through spraying or atomization.

1. Pressurized water supply system
Pumps and other pressurizing equipment: LQ-WPG Horizontal spray cabinet relies on pumps or other pressurizing equipment to provide sufficient water pressure. These equipment ensure that water can enter the dust collector at high speed and high pressure, providing the necessary power for the subsequent spraying or atomization process.
Pipeline system: Pressurized water is transported to the dust collector through a carefully designed pipeline system. The design of the pipeline needs to consider the flow and pressure of the water to ensure that the water can be evenly distributed throughout the dust collector to avoid uneven pressure or insufficient flow.

2. Design and layout of nozzles
Nozzle structure: The nozzle is a key component to achieve spraying or atomization. Its structure usually includes narrow channels and specific injection ports to ensure that water can be divided into fine water droplets or mist particles. The material and manufacturing process of the nozzle also need to consider corrosion resistance and durability to adapt to complex working conditions in industrial environments.
Spray angle and layout: The spray angle and layout of the nozzle are crucial to the effect of spraying or atomization. Reasonable spray angles ensure that water droplets or mist particles can evenly cover the entire dust collector cross section and fully contact the dust-laden gas. The layout of the nozzle usually considers the flow direction and speed of the gas to achieve the best dust removal effect.

3. Spraying or atomization process
Formation of water droplets and mist particles: When pressurized water passes through the nozzle, the water is divided into fine water droplets or mist particles due to the narrow channel and high-speed flow of the nozzle. These fine water droplets or mist particles quickly diffuse in the air to form a dense water mist layer. The size and distribution of water droplets directly affect the dust removal efficiency, so precise design and control are required to achieve the best effect.
Diffusion and distribution of water mist layer: Diffusion and distribution of water mist layer inside the dust collector is an important part of the spraying or atomization process. By optimizing the design and layout of the nozzle, it can be ensured that the water mist layer can evenly cover the entire dust collector cross section and fully contact with the dust-laden gas, thereby improving the dust removal efficiency.

4. Capture and separation of dust particles
Collision and adsorption: When the dust-laden gas passes through the water mist layer, the dust particles collide and contact with the water droplets or mist particles. Due to the surface tension and adsorption of the water droplets or mist particles, the dust particles are effectively captured and attached to the water droplets. This process depends not only on the size and distribution of the water droplets, but also on the properties of the dust particles and the flow state of the gas.
Aggregation and sedimentation of water droplets: As the water droplets continue to aggregate and grow, larger water droplets are eventually formed. These water droplets settle to the bottom of the dust collector under the action of gravity, thereby achieving the separation of dust and gas.

5. Optimization and operation of equipment

Optimization of nozzle layout: LQ-WPG Horizontal spray cabinet optimizes the layout and spray angle of nozzles to ensure that the water mist layer can cover the entire cross-section of the dust collector, thereby improving the dust removal efficiency. The layout of the nozzles usually takes into account the flow direction and speed of the gas, ensuring that the water mist layer can fully contact the dust-laden gas and maximize the capture of dust particles.

Stable operation and long-term use of equipment: The design of LQ-WPG Horizontal spray cabinet not only considers the effectiveness of spraying or atomization, but also focuses on the stable operation and long-term use of the equipment. Through reasonable material selection and structural design, the equipment can operate stably and for a long time in an industrial environment, ensuring the continuity and reliability of the dust removal effect.